Atalco Gramercy Operations

We are seeking a highly motivated Electrical Engineer to join our team at an alumina refinery. This role is critical in driving equipment reliability, managing change processes, and executing capital and improvement projects. The successful candidate will lead root cause analysis (RCA) for equipment failures, champion continuous improvement initiatives , and manage projects using the Front-End Loaded (FEL) process . Key Responsibilities: Monitor and improve the OEE of Plantwide Electrical systems Improve the onstream factor of electrical industrial manufacturing system plantwide: sub-stations and power distribution to manufacturing equipment, starters, VFDs, protection systems, drives/motors, power and DCS interfacing system, etc. Ensure systems are performing at their optimum throughput. Guide the maintenance department on best practices to reduce failures, reduce total operating cost of equipment, maintenance frequency and how to. Root Cause Analysis (RCA): Lead investigations into equipment failures and chronic reliability issues. Facilitate cross-functional RCA sessions and develop actionable recommendations. Track and report on corrective actions and effectiveness. Management of Change (MoC): Own and lead or participate in the MoC process for mechanical systems and equipment modifications. Ensure compliance with safety, environmental, and operational standards. Collaborate with operations, maintenance, and engineering teams to assess risks and impacts. Continuous Improvement: Identify improvement opportunities, prepare business cases and execute change as per the FEL process. Utilize field data collection and analysis to identify failure trends and reliability opportunities. Develop and implement strategies to eliminate repeat failures and improve equipment uptime. Support reliability-centered maintenance (RCM) and predictive maintenance programs. Project Management (FEL Process): Lead mechanical projects from concept through execution using the FEL methodology. Develop scopes, budgets, schedules, and risk assessments for capital and improvement projects. Coordinate with internal stakeholders and external contractors to ensure successful project delivery. Qualifications: Bachelors degree in Electrical Engineering or related field. 5+ years of experience in heavy industrial environments, preferably in alumina or similar refining operations. Proven experience in RCA, MoC, and project management. Strong analytical and problem-solving skills. Familiarity with reliability tools (e.g., FMEA, RCM), CMMS systems, and data analysis software. Excellent communication and leadership skills. Preferred Skills: Certification in reliability engineering (e.g., CMRP). Experience with FEL project methodology. Knowledge of alumina refining processes and equipment PIcbe42cf7c2-

Description: Atalco Gramercy Operations is the leading producer of Alumina in the United States. Our Gramercy refinery produces 1.2 million tons a year of smelter grade alumina (SGA) for the production of aluminum as well as chemical grade alumina (CGA) which is used in a wide array of industrial applications. We are currently seeking a Process Engineer for our Gramercy, LA refinery. Job Summary/Objective Under the direction of the Director of Product Engineering, this position will assist in the direction and coordination of improvements in technology in an assigned area in accordance with established quality, quantity, specifications, and cost forecasts, as well as maintaining technical and process control. Essential Functions Identify process improvements to enhance efficiencies and lower costs Perform technical studies, analyze operations and operating costs Audit internal/external technical data Assist in the decision-making process for directing change Establish new methods and procedures as needed to improve current and future process Evaluate inventory levels, alternate products, vendors Monitor, troubleshoot, and adjust assigned manufacturing process areas to optimize productivity and quality Review daily operations with the Superintendent and Supervisors Assist in monitoring and training the workforce in proper methods and procedures Assist in preparing area reports for accounting and management, conduct monthly and year-end Gather and analyze information to provide support in developing annual capital and operating budgets, as well as goals and objectives, under the direction of the Manager Reduction Technology Direct the technical and cost activities required for special projects Maintain regular operations in the absence of the Operations Superintendent Education/Training Requirements High school diploma or equivalent Bachelor-level degree in Engineering 1 to 3 years of relevant experience in the metal industry (co-op student experience is acceptable) Work Environment Internal - Sitting at a computer performing work tasks. External - Working outside in the elements: rain, cold, heat. Physical Demands Sitting, typing on a computer. Climbing, walking in the plant, potentially on uneven surfaces. Requirements: PId20bc-4947

Description: Atalco Gramercy Operations is the leading producer of Alumina in the United States. Our Gramercy refinery produces 1.2 million tons a year of smelter grade alumina (SGA) for the production of aluminum as well as chemical grade alumina (CGA) which is used in a wide array of industrial applications. We are currently seeking a Powerhouse Operator for our Gramercy, LA refinery. Job Summary/Objective The powerhouse operator will operate steam and gas turbo-generators, air compressors, boilers, auxiliary equipment, water plant, and assist the Control Operator and Boiler Operator in coordination of power, steam, air, river water and drinking water production. Tools and Equipment: Plant control and recording instruments, switches, switchgear, turbine generators, auxiliary equipment, testing equipment, oil purifier, small hand tools, computers, forced draft fans, waste heat boilers, cooling equipment, boiler feed water and condensate heaters, water treatment plant, river water pumps, emergency fire pump, boiler feed pumps, small hand tools, feed water booster pumps, condensate transfer pumps, hydrostatic pumps, etc. Essential Functions Starts and stops steam and gas turbo-generator units, operates control switches, switchgear, electrical power feeder switches and auxiliary equipment controls. Operates and checks turbo-generator auxiliary equipment, such as condensate pumps, hydrogen system, lubrication oil system, checks air compressors and freeze protection system. Operates emergency generator and air compressors and auxiliary equipment. Assists the Control Operator and Boiler Operator in the regulation of Power Plant operating conditions by instrumentation and communications, maintaining logs. Inspects D. C. control room and battery room for proper operations Collects and tests condensate and boiler water samples, adding chemicals to feedwater as required. Takes periodic inventory of chemicals, oil, etc., and reports results to supervisor. Responsible for keeping operating equipment clean and in an orderly condition and maintaining general housekeeping in the work area. Performs those production adjustment and repair functions, which do not require a specialized craft skill. Operates waste heat boilers, auxiliary equipment, and water plant. Assists the Boiler Operator in the operation of boilers, boiler auxiliaries, and lubricates operating equipment as required. Observes, takes readings, and makes adjustments as required on boilers, boiler auxiliaries, and boiler feed pumps. Places in service the pressure reducing and de-superheating stations. Assists the Boiler Operator in removing or placing boilers into service. Checks river water pumps and fire pumps for operation and condition. Maintains proper levels, tests, and chemically treats water in Water Treatment Plant. Collects and tests boiler water and condensate samples as required. Education/Training Requirements High school diploma or equivalent An associate's degree in Process Technology is preferred but not required. At least one year of relevant work experience is preferred but not required. Work Environment Working outside in the elements: rain, cold, heat. Physical Demands Sitting, typing on a computer. Climbing, walking in the plant, potentially on uneven surfaces. Requirements: PIe12572ec23e8-5658

We are seeking a highly motivated Electrical Engineer to join our team at an alumina refinery. This role is critical in driving equipment reliability, managing change processes, and executing capital and improvement projects. The successful candidate will lead root cause analysis (RCA) for equipment failures, champion continuous improvement initiatives , and manage projects using the Front-End Loaded (FEL) process . Key Responsibilities: Monitor and improve the OEE of Plantwide Electrical systems Improve the onstream factor of electrical industrial manufacturing system plantwide: sub-stations and power distribution to manufacturing equipment, starters, VFDs, protection systems, drives/motors, power and DCS interfacing system, etc. Ensure systems are performing at their optimum throughput. Guide the maintenance department on best practices to reduce failures, reduce total operating cost of equipment, maintenance frequency and how to. Root Cause Analysis (RCA): Lead investigations into equipment failures and chronic reliability issues. Facilitate cross-functional RCA sessions and develop actionable recommendations. Track and report on corrective actions and effectiveness. Management of Change (MoC): Own and lead or participate in the MoC process for mechanical systems and equipment modifications. Ensure compliance with safety, environmental, and operational standards. Collaborate with operations, maintenance, and engineering teams to assess risks and impacts. Continuous Improvement: Identify improvement opportunities, prepare business cases and execute change as per the FEL process. Utilize field data collection and analysis to identify failure trends and reliability opportunities. Develop and implement strategies to eliminate repeat failures and improve equipment uptime. Support reliability-centered maintenance (RCM) and predictive maintenance programs. Project Management (FEL Process): Lead mechanical projects from concept through execution using the FEL methodology. Develop scopes, budgets, schedules, and risk assessments for capital and improvement projects. Coordinate with internal stakeholders and external contractors to ensure successful project delivery. Qualifications: Bachelor's degree in Electrical Engineering or related field. 5+ years of experience in heavy industrial environments, preferably in alumina or similar refining operations. Proven experience in RCA, MoC, and project management. Strong analytical and problem-solving skills. Familiarity with reliability tools (e.g., FMEA, RCM), CMMS systems, and data analysis software. Excellent communication and leadership skills. Preferred Skills: Certification in reliability engineering (e.g., CMRP). Experience with FEL project methodology. Knowledge of alumina refining processes and equipment PIfbf68aa49cfa-2620

Description: Job Summary/Objective The Process Safety Engineer is responsible for ensuring the safety and reliability of industrial processes, primarily by identifying and mitigating risks associated with those processes. They work to prevent accidents, protect workers and the environment, and ensure compliance with safety regulations. This involves a range of activities from conducting hazard analyses to developing and implementing process safety procedures and protocols Requirements: Essential Functions Identify potential hazards in industrial processes through various methods like Process Hazard Analysis (PHA) and Root Cause Analysis (RCA) , evaluating the associated risks and potential consequences. Design, develop, and implement safety systems, procedures, and protocols to prevent accidents and mitigate risks. This may involve creating inherently safer solutions, simplifying processes, substituting hazardous materials, or adding layers of protection. Ensure compliance with relevant safety regulations, codes, and standards, such as PSM (Process Safety Management) and RMP (Risk Management Plan) . Provide training to plant personnel on safety procedures and protocols and communicate safety information to relevant stakeholders. Participate in incident investigations to determine root causes and implement corrective and preventive actions to avoid future occurrences. Track and report on safety performance metrics, analyze data from PSM programs, and participate in initiatives to improve process safety. Required Skills and Qualifications: A bachelor's degree in chemical engineering, mechanical engineering, or a related field is typically required A minimum of 5 years of experience and knowledge of process safety management principles, hazard analysis techniques, and relevant regulations . Ability to analyze complex processes, identify potential hazards, and develop effective solutions. Ability to communicate effectively with diverse stakeholders, including plant personnel, engineers, and management. Experience in a manufacturing or industrial environment, particularly in process safety, is required. The ability to read P&IDs. Thorough understanding of NFPA, NEC, ANSI, ASME, ICC, API, and OSHA;s PSM, etc Other Duties Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice. PI4e4db32f64c0-2828